• 专利附录
  • 专利说明
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    • 专利摘要:
    The present invention relates to a method for diagnosis of a combustion engine, such that a post-treatment system (200) comprising at least one particle filter (202) is provided to post-treat an exhaust flow arising from combustion in said combustion engine (101), which method comprises using a PM sensor (222) situated upstream of said particle filter (202) to determine, at a location upstream of said filter (202), a first particle content (P1) of said exhaust flow arising from said engine (101), and using said first particle content (Rho1) determined as a basis for determining whether said engine (101) is malfunctioning. The invention relates also to a system and a vehicle (100).
    公开号:SE1151074A1
    申请号:SE1151074
    申请日:2011-11-14
    公开日:2013-05-15
    发明作者:Ola Stenlaaaas
    申请人:Scania Cv Ab；
    IPC主号:
    专利说明:

    10 l5 is used for purifying the exhaust gases. Furthermore, such after-treatment systems, alternatively or in combination with the one or more catalysts, often comprise other components. For example. after-treatment systems in vehicles with diesel engines often include particulate filters.
    When combustion of fuel in the combustion chamber (eg cylinders) of the internal combustion engine, soot particles are formed.
    According to the above, emission regulations and standards also apply to these soot particles, and to comply with the regulations, particulate filters can be used to capture the soot particles. In this case, the exhaust gas flow is led e.g. through a filter structure where soot particles are captured from the passing exhaust stream for storage in the particulate filter.
    Thus, there are several methods for reducing emissions from an internal combustion engine. In addition to regulations regarding emission levels, it is also becoming more common with statutory requirements for in-vehicle diagnostic systems, so-called On-Board Diagnostics (OBD) system to ensure that the vehicle is also in daily operation, and not only in e.g. workshop visits, in fact comply with established regulations regarding emissions.
    Regarding particulate emissions, this can e.g. is achieved by means of a particle sensor arranged in the exhaust pipe of the exhaust system, in the following description and claims called PM sensor (PM = Particulate Matter, Particulate Mass), which measures the particle content in the exhaust stream before the exhaust stream is released into the vehicle's surroundings.
    Particulate filter after-treatment systems can be very effective, and the resulting particle content after the exhaust stream passes through the vehicle's after-treatment system is often low with a fully functioning after-treatment system. This also means that the signals emitted by the sensor will indicate low or no particulate emissions. SUMMARY OF THE INVENTION It is an object of the present invention to provide a method of diagnosing an internal combustion engine in a vehicle. This object is achieved with a method according to claim 1.
    According to the present invention there is provided a method of diagnosing an internal combustion engine, wherein a post-treatment system comprising at least one particulate filter is arranged for post-treating an exhaust stream resulting in combustion in said internal combustion engine, the method comprising: at a position upstream of said particulate filter determining upstream of said particulate filter PM sensor, determining a first particulate content in said exhaust gas resulting from said internal combustion engine, and - based on said determined first particulate content, determining whether said internal combustion engine is malfunctioning.
    By determining a particle content for a position upstream of said particle filter and then based on this particle content determining whether the internal combustion engine, such as e.g. an internal combustion engine in a vehicle, malfunctions, malfunctions can be detected at a very early stage, and appropriate action can be taken. Thus, errors can be detected that might not otherwise be detected until at a significantly later time, e.g. in connection with workshop visits.
    The fault can be of such a nature that particulate emissions for a vehicle, despite an elevated level due to the internal combustion engine malfunctioning, still meet the applicable legal requirements as above, as the particulate filter can efficiently collect the particles. However, the higher particle content will fill the particle filter faster, with denser particle regeneration as a result, which in turn leads to increased fuel consumption. In addition, a malfunctioning internal combustion engine often results in an increased fuel consumption, which can thus continue until the fault is detected, which, e.g. in the case of a vehicle, may only be when the vehicle undergoes a workshop visit / service operation.
    By detecting the fault at an early stage with the aid of the present invention, it can be ensured that the vehicle can be remedied quickly when needed.
    Diagnosis of the internal combustion engine of the present invention is made possible by the fact that the PM sensor, unlike usual, is located upstream of the particulate filter, since the particulate filter acts as a buffer and makes it difficult or impossible to detect the actual particulate matter leaving the internal combustion engine.
    For example. it can be determined that the internal combustion engine is malfunctioning when said first particle content deviates from, e.g. exceeds, a second particle content with more than one first value.
    According to one embodiment, a plurality of determinations of the particle content in the exhaust gas stream resulting from the internal combustion engine are performed, said determination of whether said internal combustion engine malfunctions being performed by means of said plurality of particulate content determinations.
    The sensor placement upstream of the particle filter also has the advantage that the reliability of the sensor itself can be ensured in a straightforward manner. The higher particle content in the exhaust stream upstream of the particulate filter means that the PM sensor can frequently and more or less regularly emit a signal indicating that soot / particles are present in the exhaust stream, and which can thus also be easily diagnosed. Additional features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments and the accompanying drawings.
    Brief Description of the Drawings Fig. 1a schematically shows a vehicle in which the present invention can be used.
    Fig. 1b shows a control unit in the control system for the vehicle shown in Fig. 1.
    Fig. 2 shows the finishing system in more detail for the vehicle shown in Fig. 1.
    Fig. 3 shows an exemplary method according to the present invention.
    Detailed description of embodiments In the following description and the following claims, the term particulate content includes both content in the form of mass per unit and content / concentration, ie. number of particles per unit.
    Furthermore, the unit can consist of any applicable unit and the content is expressed as e.g. mass or number of particles per unit volume, per unit time, per work performed, or per distance traveled by the vehicle.
    Fig. 1a schematically shows a driveline in a vehicle 100 according to an embodiment of the present invention. The vehicle 100 schematically shown in Fig. 1 comprises only one axle with drive wheels 133, 144, but the invention is also applicable to vehicles where more than one axle is provided with drive wheels. The driveline comprises an internal combustion engine 101, which is connected in a conventional manner, via a shaft outgoing on the internal combustion engine 101, usually via a flywheel 102, to a gearbox 103 via a clutch 106. The internal combustion engine 101 is controlled by the vehicle's control system via a control unit 115. The coupling 106 is also controlled, which e.g. may be an automatically controlled clutch, and the gearbox 103 of the vehicle control system by means of one or more applicable control units (not shown). Of course, the driveline of the vehicle can also be of another type such as of a type with conventional automatic transmission etc.
    A shaft 107 emanating from the gearbox 103 then drives the drive wheels 113, 114 via an end gear 108, such as e.g. a conventional differential, and drive shafts 104, 105 connected to said final gear 108.
    The vehicle 100 further includes an after-treatment system (exhaust purification system) 200 for treating (purifying) exhaust emissions resulting from combustion in the internal combustion engine 101 combustion chamber (eg, cylinders).
    The after-treatment system is shown in more detail in Fig. 2. The figure shows the combustion engine 101 of the vehicle 100, where the exhaust gases generated during combustion (exhaust gas flow) are led via a turbocharger 220. In turbocharged engines, the exhaust gas resulting from combustion often drives a turbocharger the air for the combustion of the cylinders. Alternatively, the turbocharger can e.g. be of compound type. The function for different types of turbochargers is well known, and is therefore not described in more detail here. The exhaust stream is then passed via a pipe 204 (indicated by arrows) to a particulate filter (DPF) 202 via an oxidation catalyst (Diesel Oxidation Catalyst, DOC) 205.
    The oxidation catalyst DOC 205 has several functions, and is normally used primarily to oxidize residual hydrocarbons and carbon monoxide in the exhaust stream to carbon dioxide and water. During the oxidation of hydrocarbons (ie oxidation of fuel) heat is also formed, which can be used to raise the temperature of the particle filter during emptying, so-called regeneration, of the particle filter.
    The oxidation catalyst can also be used to oxidize nitrogen monoxide (NO) to nitrogen dioxide (NO 2), which can be used in so-called passive regeneration.
    Finishing systems of the type shown may also include other components such as e.g. a (in the present example) SCR (Selective Catalytic Reduction) catalyst 201 arranged downstream of the particulate filter 202. SCR catalysts use ammonia (NH3), or a composition from which ammonia can be generated / formed, as an additive for reducing the amount of nitrogen oxides NOX.
    Furthermore, the finishing system 200 may also include more components than have been exemplified above, or conversely fewer components. For example. the after-treatment system in addition to, or instead of, the said DOC 205 and / or SCR 201 may comprise an ASC (ammonia slip) catalyst (not shown). In the embodiment shown, DOC 205, DPF 202 and also the SCR catalyst 201 are integrated in one and the same exhaust gas purification unit 203. However, it should be understood that DOC 205 and DPF 202 do not have to be integrated in one and the same exhaust gas purification unit, but the units can be arranged on otherwise where appropriate.
    According to the present invention, the post-processing system 200 comprises an upstream DPF 202 arranged PM sensor 222. The PM sensor 222, as well as other sensors arranged at the post-processing system 200, such as e.g. a pressure sensor 209, can output signals to a control unit 208, or other applicable control unit, which controls or monitors the operation of the finishing system. For example. determining the appropriate time for regeneration of the particulate filter can be performed by means of the control unit 208 at least in part by means of signals from the pressure sensor 209, which measures the differential pressure across the particulate filter. The more the particle filter 202 is filled, the larger the pressure difference across the particle filter 202 will be.
    The pressure sensor 209 can e.g. also used to diagnose DPF 202.
    According to the present invention, the PM sensor 222 may alternatively or additionally transmit signals to e.g. the motor control unit 115 or other applicable control unit which, by means of received sensor signals, performs motor diagnosis according to the present invention.
    In general, control systems in modern vehicles consist of a communication bus system consisting of one or more communication buses for interconnecting a number of electronic control units (ECUs) such as the control units, or controllers, ll5, 208, and various components located on the vehicle. Such a control system can comprise a large number of control units, and the responsibility for a specific function can be divided into more than one control unit.
    For the sake of simplicity, in Fig. 1a only the control units 115, 208 are shown.
    In the embodiment shown, the present invention is implemented in the control unit 208, which in the embodiment shown above is responsible for other functions in the finishing system, such as e.g. regeneration (emptying) of the particle filter 202, but the invention can thus as well be implemented in a control unit dedicated to the present invention, or in whole or in part in one or more other control units already present in the vehicle, such as e.g. engine control unit ll5.
    The function of the control unit 208 (or the control unit (s) to which the present invention is implemented) according to the present invention will, in addition to being dependent on sensor signals from the PM sensor 222, be likely to e.g. depend on information such as received from the control unit (s) controlling motor functions, ie in the present example the control unit 115.
    Control units of the type shown are normally arranged to receive sensor signals from different parts of the vehicle. The control unit 208 can e.g. receive sensor signals as above, as well as from the motor control unit 115 and other control units. Furthermore, such control units are usually arranged to emit control signals to various vehicle parts and components. For example. the control unit 208 can emit signals to e.g. motor control unit 115.
    The control is often controlled by programmed instructions. These programmed instructions typically consist of a computer program, which when executed in a computer or controller causes the computer / controller to perform the desired control, such as method steps of the present invention.
    The computer program is usually part of a computer program product, wherein the computer program product comprises a digital storage medium 121 (see Fig. 1b) with the computer program 109 stored on said storage medium 121. Said digital storage medium 121 may e.g. consists of someone from the group: ROM (Read-Only Memory), PROM (Programmable Read-Only Memory), EPROM (Erasable PROM), Flash memory, EEPROM (Electrically Erasable PROM), a hard disk drive, etc., and be arranged in or in connection with the control unit, the computer program being executed by the control unit. By following the instructions of the other computer program, the behavior of the vehicle in a specific situation can thus be adapted.
    An exemplary control unit (control unit 208) is shown schematically in Fig. 1b, wherein the control unit may in turn comprise a calculation unit 120, which may consist of e.g. any suitable type of processor or microcomputer, e.g. a Digital Signal Processor (DSP), or an Application Specific Integrated Circuit (ASIC). The computing unit 120 is connected to a memory unit 121, which provides the computing unit 120 e.g. the stored program code 109 and / or the stored data calculation unit 120 need to be able to perform calculations. The calculation unit 120 is also arranged to store partial or final results of calculations in the memory unit 121.
    Furthermore, the control unit is provided with devices 122, 123, 124, 125 for receiving and transmitting input and output signals, respectively. These input and output signals may contain waveforms, pulses, or other attributes, which of the input 122 devices 125, 125 may be detected as information for processing the computing unit 120. The output signals 123, 124 for transmitting output signals are arranged to convert calculation results from the computing unit. 120 to output signals for transmission to other parts of the vehicle control system and / or the component (s) for which the signals are intended. Each of the connections to the devices for receiving and transmitting input and output signals, respectively, may consist of one or more of a cable; a data bus, such as a CAN bus (Controller Area Network bus), a MOST bus (Media Oriented Systems Transport), or any other bus configuration; or by a wireless connection.
    As mentioned, particles are formed during combustion in the combustion chambers of the internal combustion engine 101, which should not and in many cases must not be released into the environment of the vehicle. The particles that are formed during combustion in e.g. a diesel engine consists largely of hydrocarbons, carbon (soot) and inorganic substances such as sulfur and ash. Soot particles can, among other things, be formed when the fuel / air ratio during combustion in the combustion chamber of the internal combustion engine becomes too large, ie. at s.k. "Greasy" fuel mixture with too high a proportion of fuel in relation to the proportion of air, furthermore particles can be formed by e.g. oil splashes from engine lubrication entering the combustion chamber, or metal fragments from engine wear and / or manufacturing. Another example is the vehicle's fuel, which in itself can be more or less clean.
    The soot particles are collected by the particle filter 202, and usually a very large proportion of the particles present in the exhaust stream can be separated. The particulate filter thus makes a significant contribution to meeting direct requirements for emission levels. It is also becoming more common with statutory requirements that the vehicle with the help of its own systems, so-called OBD (On-Board Diagnostics) system, also in commercial operation, and not only in e.g. workshop inspection checks, must be able to ensure that the vehicle's particulate emissions remain below prescribed levels.
    This can be achieved in a relatively straightforward manner by placing a particle sensor (PM sensor) at the finishing pipe of the finishing system, ie. substantially at the position where the exhaust gas flow is released into the vicinity of the vehicle (indicated by 221 in Fig. 2). By then monitoring sensor signals from the sensor 221, e.g. by means of a control unit corresponding to the control unit 208, it can be ensured that the particle content in the exhaust gas stream leaving the vehicle also falls below prescribed levels.
    However, the sensor placement shown has disadvantages. These disadvantages are described in detail in the parallel Swedish patent application entitled "PROCEDURES AND SYSTEMS FOR EXHAUST CLEANING", with the same inventor, filing date and applicant as the present application. In said parallel application, it is further described how such problems can be reduced or completely eliminated by placing the PM sensor upstream of the particle filter instead of downstream of the particle filter, as shown in Fig. 2 with the sensor 222. By means of the method described in said application it can it is determined whether the vehicle's 100 emissions after the particulate filter are below prescribed levels.
    According to the present invention, however, a PM sensor location upstream of a particulate filter, such as the sensor 222, is used not primarily to ensure that emission requirement levels are met, but to diagnose the internal combustion engine thereby enabling detection of whether the internal combustion engine is malfunctioning. determination can be performed substantially earlier than has previously been possible, and above all already while driving the vehicle and not only during a workshop visit.
    Thus, the PM sensor 222 of the present invention need not necessarily be used to determine whether the vehicle 100's emissions after the particulate filter are below prescribed levels, although simultaneous use both of the present invention and of said application "EXHAUST CLEANING PROCEDURE" may of course be advantageous.
    A method 300 according to the present invention for detecting a malfunction of the vehicle's internal combustion engine is shown in Fig. 3. According to the embodiment shown, the method is implemented in the control unit 208, but can just as well be implemented in another applicable control unit.
    The process begins in step 301, where it is determined whether the internal combustion engine 101 of the vehicle 100 is started. If the internal combustion engine 101 is started, the process proceeds to step 302, otherwise the process remains in step 301, or ends. l0 l5 l3 In step 302 it is determined whether signals from the PM sensor 222 are received.
    The method remains in step 302 until sensor signals are obtained, however, until a timer t1 has reached a time T1.
    If no sensor signals have been received before the counter has reached the time T1, which e.g. may consist of a part of a second or an applicable number of seconds, the procedure may proceed to a step 303 for diagnosis of the sensor, see below. If, on the other hand, sensor signals have been obtained within time T1, the process proceeds to step 304 for determining a particle content in the exhaust gas stream.
    In step 304, a first particle content P1 is determined by means of the signals emitted by the PM sensor 222. Since the determination is made by means of a PM sensor 222 arranged upstream of the particulate filter 202, a continuous flow of particles will constantly pass the sensor 222 when the internal combustion engine 101 is in operation, the PM sensor 222 when measuring according to the present invention emitting a substantially continuous signal that is representative of the actual prevailing conditions compared to measurement e.g. downstream of a particulate filter when the particulate filter itself acts as a buffer, where actual emissions after the particulate filter will at least partly depend on the degree of filling of the particulate filter, etc.
    Thus, PM sensor placement according to the present invention allows changes in the particulate content of the exhaust stream to be determined quickly and with great accuracy, where the PM sensor will also surely emit a signal due to the minimum amount of particles required for the PM sensor to indicate the presence of particles are guaranteed to be achieved.
    Compared with measurement after a particle filter, the higher particle amount is also easier to both size and diagnose. In addition to the fact that the PM sensor 222 is located in an environment where the exhaust gas flow has a higher particle content, placement upstream of the particulate filter also has the advantage that the sensor can be placed so that it is in a well-mixed and homogeneous exhaust stream, to ensure measurement on a representative part of the exhaust stream. In the embodiment shown, the PM sensor 222 is arranged upstream of both DPF 202 and DOC 205. As exemplified below, however, the PM sensor 222 may be located at any of a number of different positions (however, still upstream of the particulate filter 202).
    After a first particle content P1 has been determined in step 304 by means of the signals emitted by the PM sensor 222, the process proceeds to step 305, where a second particle content P2 is determined to then be compared in said 306 with said first particle content as shown below.
    Said second particle content P2 constitutes an expected particle content under prevailing conditions and can e.g. consists of a calculated or previously measured particle content for prevailing conditions.
    Ie. the second particle content P2 constitutes an expected particle content at the conditions which currently prevail with respect to e.g. internal combustion engine speed, injection angle, amount of fuel injected, vehicle speed, etc.
    In the event that said second particle content P2 is calculated, this can be performed by means of an applicable calculation model, where e.g. different calculation models can be used to represent different operating conditions to enable as good a representation as possible. In case the particle content consists of a previously measured particle content for prevailing conditions, e.g. a table look-up is performed, where previously measured particle levels for different internal combustion engine speeds, amount of fuel injected, vehicle speed, etc. can be stored.
    Instead of the table values consisting of previously measured values, they can also consist of values that have theoretically been calculated in an applicable manner.
    Once said second particle content P2 has been determined, the process proceeds to step 306, where the first and second particle contents P2 are compared with each other. If it is determined that said first particle content Plinte exceeds said second particle content P2, the process returns to step 301 for new determination / comparison.
    If, on the other hand, it is determined that said first particle content P1 exceeds said second particle content P2, e.g. with more than any applicable value and / or according to any of the criteria mentioned below, the procedure proceeds to step 307, where the applicable measure is determined, such as e.g. activating a service and / or engine failure indicator to alert the driver of the vehicle that the internal combustion engine is malfunctioning and in need of service, the process proceeding to step 308 for such activation before terminating the process or returning to step 301 for further particulate matter determination.
    Alternatively, a diagnostic procedure as below may be initiated, in which case the procedure proceeds to step 309 for diagnosis.
    Furthermore, instead of basing the determination on a single value, it may be advantageous to determine that the internal combustion engine is malfunctioning if said first particle content P1 has exceeded said second particle content P2 during a certain number of consecutive determinations, or during at least a first subset of a plurality of determinations. , or during a time interval such as 1s, 5s, 10s, 30s, 1 min, 2 min etc. or e.g. an arbitrary number of seconds / minutes in the interval 0-60 min, or part of a time interval, such as x% of e.g. any of said time intervals. Alternatively, or in combination with the above, according to one embodiment, said first particle content Ploch is determined with a respective corresponding second particle content P2 as above (ie a second particle content corresponding to the conditions at the current measurement time) at a plurality of times with any applicable interval, such as any of the above intervals, wherein it is determined that said internal combustion engine is malfunctioning when a weighted value for said plurality of times satisfies a first condition, such as e.g. that the first particle content Plska exceeds the second particle content P2 at a certain number of the determinations, or that the first particle content Plska exceeds the second particle content P2 by a certain level at a certain number of the determinations.
    Ie. the method shown in Fig. 3 can be repeated one or more times y, whereby a counter x is counted with one each time the method proceeds to step 307. The method can e.g. is repeated after a timer tg has been counted as a time T2, such as an applicable number of seconds. By proceeding in this way, it can be determined whether the elevated particle content was only temporary and then dropped below the prescribed level again. If elevated levels persist after a number of determinations, e.g. according to the above criteria, the process can proceed to step 308 or step 309 as below.
    The present invention thus has the advantage that faults which may occur at the vehicle, but which normally may not be detected until after a long time or during a workshop visit, can be determined significantly earlier, whereby the driver can be noticed and appropriate action can be taken.
    In addition to the above detection that the internal combustion engine is malfunctioning, the present invention can also be used to determine the actual cause of the error, step 309. This can e.g. 17 is achieved by performing the particle content comparison for different driving cases, and / or by determining other engine control parameters at the same time as the effect of the changed engine control parameters on the particle content in the exhaust stream.
    Below are exemplified a number of sources of error that may be the cause of elevated particulate matter in the exhaust stream, and at least in some cases examples are given of how the reason why the internal combustion engine is malfunctioning can be determined by means of particulate matter determinations.
    For example. the air filter for the intake air of the combustion may be partially clogged. Likewise, if applicable, a charge air cooler may be partially clogged. Such situations mean that the actual air volume reaching the combustion chamber in relation to the desired air volume will be smaller than expected, and the larger the air volume assumed to reach the combustion chamber, the greater the deviation the actual air volume will show, ie. the more air to be supplied to the combustion, the less air in relation to the desired amount will actually reach the combustion chamber. This in turn will result in the particle content of the exhaust stream increasing with increasing air flow requirement, as an ever smaller proportion of the desired air flow reaches the combustion engine cylinders, with undesired grease fuel / air mixture as a result.
    By performing the particle content comparison according to the present invention for different operating conditions with different air flow requirements, it is thus possible to determine whether the air filter and / or charge air cooler is clogged, e.g. a service and / or air filter change indicator can be activated, and the driver of the vehicle can be alerted to the service needs of the vehicle. lO l5 18 Another possible reason why the particle content becomes undesirably high is that the EGR content, ie. how much of the exhaust gases resulting from the combustion, which is returned to subsequent combustion, for some reason reaches an undesirably high level. An excessively high EGR content results in increased particle content, and the elevated EGR content can e.g. due to leakage, or errors in the EGR regulation. Such errors can e.g. is determined by actively influencing the EGR regulation at the same time as variations in the particle content are determined.
    Another possible cause of a malfunction is clogged spreader holes, which e.g. may lead to incorrect fuel metering and / or incorrect injection pattern.
    The magnitude of the fault, and thus the resulting particle content of the exhaust stream, will vary with the pressure at which injection is performed. Clogged nozzle holes will result in an increasing error in the amount of fuel as a function of increased injection pressure. By varying the injection pressure at the same time as the particle content is monitored, it can be determined whether clogged spreading holes constitute a probable cause for elevated particle contents in the exhaust gas flow prevailing.
    If it is determined that clogging of spreader holes is probable, measures can be taken to try to dissolve the clogging, e.g. by increasing the injection pressure in a purge test. Alternatively, or if the action does not achieve the desired effect, the appropriate indicator can be activated to alert the driver to the probable need for service action.
    A further possible cause of undesirably high particle concentrations is errors in injection time / injection angle d, where above all too late injection, with late end-of-injection (EOI), can give rise to elevated particle concentrations.
    This error can be determined by varying the time / angle d at the same time as the particle content variations are determined as above. lO l5 l9 In addition to the injection time, errors can also occur in the injected amount of fuel (delta), which e.g. may be due to too high an injection pressure and / or too long an injection time. By varying the injection pressure, the effect of the amount of fuel on the particle content can be determined. It may also be that the injection pressure is incorrect in itself. Excessive injection pressure can cause unwanted wall impact or spray collision. Here, too, pressure change can be applied to determine errors.
    Another cause of error, which may be more difficult to determine, is the use of impure or a fuel not approved by the vehicle manufacturer. This cause of error can be difficult to distinguish from other sources of error, but e.g. In the event that the particle content increases suddenly after a refueling has been carried out, incorrect fuel may be suspected to be the cause, especially if the particulate matter later returns to normal levels after a subsequent refueling.
    Another possible cause of error is uneven cylinder balancing, ie. the cylinders of the internal combustion engine work differently. A particle content that exceeds the desired content as above, or is very uneven and is determined as recurring pulses with half the engine speed (in the case of a four-stroke engine) may indicate uneven cylinder balancing. If the sensor is fast and e.g. placed high up in a manifold, ie. near the cylinders of the internal combustion engine can t.o.m. determining which cylinder (s) having deviating values is performed. The error can be determined by adjusting valve times and / or injection into the cylinder (s) that are suspected to be the cause of the high particle content, whereby in addition a better cylinder function can be obtained.
    The present invention thus has the advantage that several types of faults which may occur at the vehicle, but which normally may not be detected until after a long time or during a workshop visit, can be determined, whereby applicable action can also be taken immediately.
    Several of the above errors will also mean that the vehicle's fuel consumption becomes undesirably high, which is why the present invention also has the advantage that problems with increased fuel consumption can be determined at an early stage.
    In the diagnosis made in step 309, the above possible causes of error can thus be evaluated, e.g. sequentially and according to any applicable fault probability ranking, to determine whether any of the above possible causes of fault are the actual cause of the internal combustion engine malfunctioning.
    At diagnosis, the appropriate indication in the vehicle's control system can be performed to simplify a subsequent workshop visit with a shorter service time / reduced service cost as a result.
    It is also possible to combine the diagnosis with a simultaneous regulation of prevailing operating parameters, so that the vehicle is driven as far as possible in the most economical way from any point of view, such as fuel or emission. This is described in detail in the parallel Swedish patent application entitled "PROCEDURE AND SYSTEM FOR REGULATING AN COMBUSTION ENGINE", with the same inventor, filing date and applicant as the present application. The said application describes a procedure in which a signal emitted by a first sensor is described. is determined whether said internal combustion engine is malfunctioning, at least one measure is taken to remedy the malfunction.Using a PM sensor arranged upstream of a particulate filter, a particle content is then determined in the exhaust gas resulting from the internal combustion engine, wherein by means of the determined particulate content 21 The location of the PM sensor upstream also has additional advantages: Since the sensor is placed in such a way that measurement signals will be emitted at all times, the function of the sensor can be ensured by considering the signal emitted by the sensor over time. long as the sensor emits substantially continuous signal, or for similar operating cases emits essentially the same signal, the sensor can be assumed to function correctly.
    If, on the other hand, the sensor suddenly indicates significantly lower emissions than normal for a given driving case, it can be assumed that the sensor is operating incorrectly, whereby e.g. a service flag can be activated in the vehicle's control system to indicate the need for service. This also means that active tests of the sensor's function can be performed. For example. For example, the internal combustion engine can be intentionally set to operating points that are expected to result in a significantly higher particulate emission. By simultaneously looking at the signals emitted by the sensor, it can be determined whether the sensor signals actually reflect the expected increase in the particle content of the exhaust gas stream. As long as the expected change in the sensor signal is obtained, the sensor can also be assumed to function correctly. If, on the other hand, the sensor signals do not increase despite the increased particle emissions of the driving case, the sensor can be assumed to function incorrectly.
    The sensor can e.g. be of a type which emits e.g. a voltage or current, or which exhibits a capacitance, inductance or resistance which varies depending on the particle presence, the control unit 208 then being able to convert the obtained measured value to a corresponding particle content by means of the applicable mathematical ratio or a table. However, the sensor can also be of a type with its own control logic, where the sensor's internal control logic calculates a content which is then sent to the control unit 208 via e.g. the vehicle network or a dedicated cable. l0 l5 22 As mentioned, placing the PM sensor upstream of the particulate filter also has the advantage that the sensor can be placed with greater certainty in a way which means that the sensor signals are representative of the emission current emitted by the internal combustion engine.
    For example. For example, as in Fig. 2, the sensor can be placed after a turbocharger 220 from which the exhaust stream is usually delivered in a predictable manner. The sensor 222 may also be arranged to be placed e.g. downstream of DOC 205 but upstream of the particulate filter 202. In the embodiment shown, the SCR catalyst 203 is located downstream of the particulate filter 202, but in one embodiment the SCR catalyst is instead located upstream of the DPF 202, whereby the PM sensor 222 can be located downstream or upstream of the SCR. The vehicle can also be equipped with a so-called exhaust brake, the sensor 222 e.g. can be arranged upstream of this exhaust brake. Similarly, the sensor 222 may be located in the EGR feedback of a portion of the exhaust stream that is common to vehicles of the above type because this portion of the exhaust stream is representative, in composition, of the total exhaust stream. The sensor 222 can also e.g. be arranged upstream of the turbocharger 220. The turbocharger can be both of the fixed geometry (FGT) type, of the variable geometry (VGT) type and be equipped with a turbine intended for power return to the crankshaft (turbo compound) or to another part of the driveline. Furthermore, the vehicle may be provided with a so-called ammonia abrasive catalyst (ASC), the PM sensor being arranged upstream or downstream thereof. Thus, there are a large number of possible locations of the PM sensor upstream of the particle filter.
    Furthermore, vehicles of the type shown above are often set up for communication with e.g. a transport handling system for handling the vehicle fleet in which the vehicle is included, such as e.g. Scania's "Scania Fleet Management", eg via applicable tel lec 23 telecommunication system In addition to, or as an alternative to activating an indicator as above, the vehicle (control system) can be arranged to send data regarding a specific malfunction to the transport handling system, whereby these data can then be used to take appropriate action, such as calling the vehicle to a workshop.
    Furthermore, the present invention has been exemplified above in connection with vehicles. However, the invention is also applicable to arbitrary vessels / processes where particulate filter systems as above are applicable, such as e.g. water or aircraft with combustion processes as above.
    Further embodiments of the method and system according to the invention are found in the appended claims. It should also be noted that the system may be modified according to various embodiments of the method of the invention (and vice versa) and that the present invention is in no way limited to the above described embodiments of the method of the invention, but relates to and includes all embodiments within the appended independent the scope of protection of the requirements.
    权利要求:
    Claims (1)
    [1]
    A method for diagnosing an internal combustion engine, wherein a post-treatment system (200) comprising at least one particulate filter (202) is arranged for post-treatment of an exhaust stream resulting in combustion in said internal combustion engine (101), the method is characterized in that: - at a position upstream of said particulate filter (202) and by using an upstream said particulate filter (202) arranged PM sensor (222) determining a first particle content (P1) in said exhaust gas resulting from said internal combustion engine (101) , and - based on said determined first particulate matter (PU determining whether said internal combustion engine (101) is malfunctioning. The method of claim 1, further comprising: - determining that said internal combustion engine (101) is malfunctioning when said first particulate matter (P1) deviates from a second particle content (P2) having more than one first value The method of claim 1 or 2, further comprising performing a plurality of determinations of said first particle content (P1) in said exhaust gas resulting from said internal combustion engine (101), said determination of whether said internal combustion engine malfunctions being performed based on said plurality of particulate content determinations. A method according to any one of claims 1-3, further comprising: - determining that said internal combustion engine (101) is malfunctioning when said first particle content (P1) has exceeded said second particle content (P2) by more than one first value at a first number of determinations. A method according to claim 4, wherein said first number of determinations consists of at least one of the group: - a first number of determinations in succession; - at least a first number of a second, compared to said first number of larger, number of determinations; a first number of determinations during a first time interval; - a first number of determinations during at least a first part of a time interval; a first number of determinations with at least a second time interval between each determination. A method according to any one of the preceding claims, wherein said internal combustion engine is arranged in a vehicle, the method further comprising, when it is determined that said internal combustion engine (101) is malfunctioning: - activating an indicator to alert the driver of the vehicle (100), and / or an error indicator in the vehicle control system, that the internal combustion engine (101) is malfunctioning. A method according to any one of the preceding claims, further comprising that, when it is determined that said internal combustion engine (101) is malfunctioning: - determining the reason why the internal combustion engine (101) is malfunctioning. The method of claim 7, further comprising: - determining the cause of the internal combustion engine (101) malfunctioning by comparing said first particle content (P1) with a second particle content (P2) at a 10 15 20 25 30 10. 11. 12. 26 a plurality of operating conditions for said internal combustion engine (101). The method of claim 7 or 8, further comprising: - determining the cause of the internal combustion engine (101) malfunctioning by actively actuating at least one of the fuel and air supplies to said internal combustion engine, said cause of the internal combustion engine malfunctioning being determined based on the effect of said first particle content (P1) of said active influence of at least one of fuel and air supply. A method according to any one of claims 2-9, wherein said second particle content (P2) is determined based on prevailing operating conditions for said internal combustion engine. A method according to any one of the preceding claims, wherein said first (P1) and second particle content (P2), respectively, are determined as one of the group: - a number of particles or a mass of particles per unit volume; - a particle number or a particle mass per unit time; a number of particles or a mass of particles per work performed. A method according to any one of the preceding claims, wherein said first particle content (P1) is determined at a plurality of times at a first interval and compared with a respective corresponding second particle content (P2) at said plurality of times, and - wherein it is determined that said internal combustion engine is malfunctioning when a weighted value of 10 15 20 25 13. 14 15 16 17 27 the particle content determinations for said plurality of times satisfies a first condition. A method according to any one of the preceding claims, further comprising determining a function of said PM sensor, the method further comprising: - influencing the particle content emitted by said internal combustion engine by controlling fuel and / or air supply to said combustion, and - determining whether the signal emitted by said PM sensor corresponds to an expected sensor signal. The method of claim 13, comprising generating a signal indicating a malfunction of said sensor when the signal output from said PM sensor deviates from an expected sensor signal. Computer program comprising program code, which when said program code is executed in a computer causes said computer to perform the method according to any one of claims 1-14. A computer program product comprising a computer readable medium and a computer program according to claim 15, wherein said computer program is included in said computer readable medium. A system for diagnosing an internal combustion engine (101), wherein a post-treatment system (200) comprising at least one particle filter (202) is arranged for post-treatment of an exhaust stream resulting in combustion in said internal combustion engine (101), characterized in that the system comprises: a wide a position upstream of said particulate filter (202) arranged PM sensor (222) for determining a first particle content (P1) in said exhaust stream resulting from said combustion engine (101), and means for using a PM sensor by means of said PM sensor (222) determined first particle content (P1) determine whether said internal combustion engine (101) is malfunctioning. Vehicle (100), characterized in that it comprises a system according to claim 17.
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    同族专利:
    公开号 | 公开日
    EP2780684A1|2014-09-24|
    SE538738C2|2016-11-08|
    EP2780684B1|2019-05-01|
    WO2013074023A1|2013-05-23|
    EP2780684A4|2015-07-22|
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    法律状态:
    2020-06-30| NUG| Patent has lapsed|
    优先权:
    申请号 | 申请日 | 专利标题
    SE1151074A|SE538738C2|2011-11-14|2011-11-14|Procedure and system for diagnosing an internal combustion engine|SE1151074A| SE538738C2|2011-11-14|2011-11-14|Procedure and system for diagnosing an internal combustion engine|
    EP12849029.9A| EP2780684B1|2011-11-14|2012-11-13|Method and system for diagnosis of a combustion engine|
    PCT/SE2012/051241| WO2013074023A1|2011-11-14|2012-11-13|Method and system for diagnosis of a combustion engine|
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